Mechanical processing

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Description

Most parts for mechanisms and machines are made using cutting — deformation and separation of metal layers with the formation of chips. If you need mechanical metal cutting, then we will offer you this service at a very reasonable cost.

The main types of such processing include:

— milling;

— countersinking;

— turning;

— drilling;

— reaming;

— drawing 

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CUTTING PIECES ON A BAND SAW

lentochn stanokWe perform sawing of section metal to the required size on the ZODEL GD 4038 band saw.

The band saw allows you to perform work with high precision and productivity.

Mechanical processing of metals by cutting with a band saw allows you to use rolled metal as efficiently as possible. Its undeniable advantages include: strict compliance with the specified parameters, small cutting width, no temperature effects, which results in excellent surface quality that does not require further processing. 

Advantages of band saw cutting

  • lack of temperature effect on the metal and its deformations;
  • exact compliance with the specified parameters;
  • high quality and surface purity, not requiring additional processing of parts;
  • small cutting width and minimal deviations.
Mechanical processing of metals by cutting with a band saw allows for the most efficient use of rolled metal. Its undeniable advantages include: strict compliance with specified parameters , small cutting width, no temperature impact, resulting in excellent surface quality that does not require further processing. We perform band saw cutting of parts with a diameter of up to 380 mm and a cross-sectional area of ​​up to 260×300 mm with a cutting accuracy of +/- 1 mm.

Our technical capabilities

  • Maximum diameterup to 380 mm (round grade and pipes);
  • Maximum cross-sectional area: 260×300 mm (rectangular grade and pipes);
  • Accuracy: up to (+/-) 1 mm.
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METAL TURNING

Turning is an excellent method of cutting any metals on lathes. This type of cutting can be used to process steel, titanium, cast iron, aluminum

Our company carries out orders for turning work throughout Ukraine.

Universal type machines (DIP-300, etc.) are used in the work. Turning work is performed using high-quality, high-performance tools.

Turning is an excellent method of cutting non-ferrous metals on lathes. This type of cutting can be used to process steel, titanium, cast iron, aluminum.

Turning is most often used for thread cutting, processing ledges and ends, cylindrical parts, and reaming holes. The technological capacities of our company allow us to quickly and efficiently carry out turning of parts on universal type DIP-300 machines. 

dip300

WE DO

  • turning of steel, cast iron, titanium, aluminum and other non-ferrous metals
  • cutting external and internal threads
  • processing of conical, cylindrical parts
  • processing of ends and shoulders
  • grooving, knurling
  • ream-making of holes in a part
  • drilling and countersinking of parts
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MILLING PROCESSING

Milling is a highly productive and common process of material processing by cutting, performed on milling machines. The main (rotary) movement is received by the cutter, and the feed movement in the longitudinal direction is received by the workpiece.

We provide milling services for customers from all over Ukraine.

In our work, we use universal type machines (6P11, etc.). Milling work is performed using high-quality, high-performance tools.

Milling is the processing of metals by cutting on universal type 6P11 milling machines. This type of processing is best suited for such metals as: stainless and structural steel, aluminum, titanium, cast iron, copper. Milling is an inexpensive, but very effective processing method, after which high-quality parts are obtained.

To order mechanical processing, leave an order on the website or call a representative of our company by phone. 

6r11

We perform milling processing of the following materials:

  • structural steel;
  • stainless steel;
  • cast iron;
  • aluminum;
  • titanium;
  • copper and its alloys.

Metal machining

is the process of machining the surface of a metal using mechanical tools, such as milling, turning, grinding, etc. It is necessary to improve the quality of the surface and shape of products, remove burrs, scratches, and other defects. Machining can also be used to change the size and shape of parts and create threads.

Machining has a number of advantages. Firstly, it allows you to achieve high accuracy and repeatability of processing, which is important for the production of products with specified parameters. Secondly, machining is a universal processing method that can be applied to most types of metals and alloys. Thirdly, it allows you to achieve high surface smoothness, which can be important for further processing, coating, or for creating aesthetically pleasing products.

The difference between machining and other processing methods, such as heat treatment, is that machining does not affect the properties of the metal, but only changes its shape and surface. Heat treatment, for example, can change the properties of a metal, such as its hardness and strength, by heating and cooling, while mechanical treatment does not affect such properties. 

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